Tag Archives: torque planetary gearbox

China best Foot Mounted High Torque Inline Planetary Gearbox for Machining Equipment Equivalent to Bonfiglioli, Brevini, CZPT Riduttor with Best Sales

Product Description

Planetary Series High Power Gear Box

Housing is made of cast iron,which improve its rigidity and anti-vibration.

Sun and plant gears are processed by cementite and hardening,gears are processes by grinding,which improve the efficiency and lifetime of the gearbox.

Input mode:coaxial input,helical gear input,bevel-helical gear input.

Output mode:internal involute spline,hollow shaft with shrink disk,external involute spline,solid shaft with flat key.

Mounting mode:Horizonal vertical,torque-arm.
P series sizes 9~34 transmission stage:2~3 ratio:25~4000
Ratio will be larger in combination with H,R,K series.

RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.

Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.

Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.

Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.

Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.

Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.

If you have any other questions, please feel free to contact us below:

HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now!

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery
Function:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	P
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Four-Step

Customization:	Available \| Customized Request

agriculturalparts

Choosing the Right Agricultural Gearbox

There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.

Bevel gearboxes

Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.

Shaft-mounted

Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
agriculturalparts

Shaft-mounted with bearings

If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.

CZPT gearboxes

The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.

Bevel gearboxes with bearings

The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
agriculturalparts

Bevel gearboxes with CZPT gearboxes

The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
China best Foot Mounted High Torque Inline Planetary Gearbox for Machining Equipment Equivalent to Bonfiglioli, Brevini, CZPT Riduttor with Best Sales
editor by Dream 2024-05-13

China OEM 60mm Input Shaft High Torque 4000rpm Planetary Gearbox agricultural gearboxes

Product Description

60mm Input Shaft High Torque 4000 Rpm Planetary Gearbox

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Characteristics:
1.Low Noise:The use of helical gear design,to achieve a smooth,quite operation of the reducer.
2.High Precision:Backlash is 3 arcmin or less,accurate positioning.
3.High Rigidity,High Torque:The output shaft used large size,large span double support bearing design,which improves the rigidity and torque of the reducer.
4.High Efficiency:1-stage up to 95% or more,2-stage up to 92% or more.
5.Maintenance-Free:Low grease wear,can be lifetime lubrication.
6.Sealing Effect is Good:Lubricating grease with high viscosity,not easy to separate the characteristics,ip65 protection class to ensure that no grease leakage.
7.Installation Unrestrained:Can be installed arbitrarily.
8.Wide Applicability:Applicable to any type of servo motor.
9.An organic [integral] whole output axis.
10.Speed ratio range:3-100.
11.Precision range:3-5arcmin(P1 level);5-8arcmin(P2 level).
12.Size range:60-220mm.

Product Parameters

Specifications				PA60	PA90	PA120	PA140	PA180	PA220
Technal Parameters				PA60	PA90	PA120	PA140	PA180	PA220
Max. Torque			Nm	1.5times rated torque
Emergency Stop Torque			Nm	2.5times rated torque
Max. Radial Load			N	1530	3250	6700	9400	14500	16500
Max. Axial Load			N	630	1300	3000	4700	7250	8250
Torsional Rigidity			Nm/arcmin	6	12	23	47	130	205
Max.Input Speed			rpm	8000	6000	6000	6000	6000	3000
Rated Input Speed			rpm	4000	3000	3000	3000	3000	1500
Noise			dB	≤58	≤60	≤65	≤68	≤68	≤72
Average Life Time			h	20000
Efficiency Of Full Load			%	L1≥95% L2≥90%
Return Backlash	P1	L1	arcmin	≤3	≤3	≤3	≤3	≤3	≤3
	P1	L2	arcmin	≤5	≤5	≤5	≤5	≤5	≤5
	P2	L1	arcmin	≤5	≤5	≤5	≤5	≤5	≤5
	P2	L2	arcmin	≤7	≤7	≤7	≤7	≤7	≤7
Moment Of Inertia Table	L1	3	Kg*cm2	0.16	0.61	3.25	9.21	28.98	69.7
		4	Kg*cm2	0.14	0.48	2.74	7.54	23.67	54.61
		5	Kg*cm2	0.13	0.47	2.71	7.42	23.29	53.51
		7	Kg*cm2	0.13	0.45	2.62	7.14	22.48	50.92
		8	Kg*cm2	0.13	0.45	2.6	7.14	/	/
		10	Kg*cm2	0.13	0.4	2.57	7.03	22.51	50.18
	L2	12	Kg*cm2	0.13	0.45	0.45	2.63	7.3	23.59
		15	Kg*cm2	0.13	0.45	0.45	2.63	7.3	23.59
		20	Kg*cm2	0.13	0.45	0.45	2.63	6.92	23.33
		25	Kg*cm2	0.13	0.45	0.4	2.63	6.92	22.68
		28	Kg*cm2	0.13	0.45	0.45	2.43	6.92	23.33
		30	Kg*cm2	0.13	0.45	0.45	2.43	7.3	25.59
		35	Kg*cm2	0.13	0.4	0.4	2.43	6.92	22.68
		40	Kg*cm2	0.13	0.45	0.45	2.43	6.92	23.33
		50	Kg*cm2	0.13	0.4	0.4	2.39	6.92	22.68
		70	Kg*cm2	0.13	0.4	0.4	2.39	6.72	22.68
		100	Kg*cm2	0.13	0.4	0.4	2.39	6.72	22.68
Technical Parameter	Level	Ratio		PA60	PA90	PA120	PA140	PA180	PA220
Rated Torque	L1	3	Nm	40	105	165	360	880	1100
		4	Nm	45	130	230	480	880	1800
		5	Nm	45	130	230	480	1100	1800
		7	Nm	45	100	220	480	1100	1600
		8	Nm	40	90	200	440	/	/
		10	Nm	30	75	175	360	770	1200
	L2	12	Nm	40	105	165	360	880	1100
		15	Nm	40	105	165	360	880	1100
		20	Nm	45	130	230	480	1100	1800
		25	Nm	45	130	230	480	1100	1800
		28	Nm	45	130	230	480	1100	1800
		30	Nm	40	105	165	360	880	1100
		35	Nm	45	130	230	480	1100	1800
		40	Nm	45	130	230	480	1100	1800
		50	Nm	45	130	230	480	1100	1800
		70	Nm	45	100	220	480	1100	1600
		100	Nm	30	75	175	360	770	1200
Degree Of Protection				IP65
Operation Temprature			ºC	– 10ºC to -90ºC
Weight	L1		kg	1.25	3.75	8.5	16	28.5	49.3
Weight	L2		kg	1.75	5.1	12	21.5	40	62.5

Company Profile

Packaging & Shipping

1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ TNT/ EMS/ FEDEX

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator Machinery
Function:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

Samples:	US$ 150/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.

Bevel gearboxes

Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
agriculturalparts

Closed-loop seals

A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.

Quality of materials

One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
agriculturalparts

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
China OEM 60mm Input Shaft High Torque 4000rpm Planetary Gearbox agricultural gearboxes
editor by Dream 2024-05-06

China Professional 220mm Precision Planetary Gearbox Gear Reducer High Torque Metal Gearbox Motor for 895 4575 DC CZPT Backward Motor agricultural gearbox repairs

Product Description

The NB220 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NB220 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

Product Parameters

Segment number	Double segment
Ratio	i	15	20	25	30	35	40	45	50	60	70	80	90	100


Rated output torque	Nm	1080	1610	1900	1800	1710	1520	1420	1900	1800	1710	1520	1420	1420
Emergency stop torque	Nm	Three times of Maximum Output Torque
Rated input speed	Rpm	2000
Max input speed	Rpm	4000
Ultraprecise backlash	arcmin	≤3
Precision backlash	arcmin	≤5
Standard backlash	arcmin	≤7
Torsional rigidity	Nm/arcmin	225
Max.bending moment	Nm	50000
Max.axial force	N	25000
Service life	hr	20000(10000 under continuous operation)
Efficiency	%	≥94%
Weight	kg	60
Operating Temperature	ºC	-10ºC~+90ºC
Lubrication		Synthetic grease
Protection class		IP64
Mounting Position		All directions
Noise level(N1=3000rpm,non-loaded)	dB(A)	≤70
Rotary inertia	Kg·cm²	23.29								22.51

Applicable Industries

Packaging Machinery Mechanical Hand Textile Machinery

Non Standard automation Machine Tool Printing Equipment

Certifications

Company Profile

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Plantery Type
Hardness:	Hardened Tooth Surface
Installation:	All Directions
Step:	Double-Step

Customization:	Available \| Customized Request

agriculturalparts

Agricultural Gearboxes

There are several types of agricultural gearboxes, and they are used in various applications. Among them are Bevel gearboxes, CZPT speed gearboxes, and Worm gear speed reducers. If you’re looking for a reliable, high-performing agricultural gearbox, you’ve come to the right place. Read on to learn more about these gearboxes. Also, check out our guide to bevel gearboxes.

Bevel gearboxes

The fatigue life of bevel gearboxes in agricultural equipment is determined by the cumulative damage sums for different operations. A simulation model was used to assess the fatigue life of a spiral bevel gear. The accumulated damage sums for each operation were shown in figure 9a. The subsoiler tillage operation exceeded the damage sum of one. This criterion indicates that the fatigue life of a gearbox is shorter than its service life.
In bevel gearboxes, the second shaft has two shafts that are connected to each other. One shaft is mounted to the outer surface of the housing 3 through bearings, while the other shaft has a flange that protrudes into the gear housing. The second shaft is attached via bearings on the gear housing and flange. It is mounted in this way to allow the bevel gear to rotate smoothly.
agriculturalparts

CZPT speed gearboxes

If you are an agricultural machine owner, you know that the right speed agricultural gearboxes can make the difference between a profitable crop harvest or a disaster. Today’s agricultural machinery can be found in a variety of applications, including for crop and animal production. Many of these applications require heavy-duty gearboxes with large capacity. The quality of these agricultural gearboxes depends on the quality of their bearings, which are important to the longevity of your equipment.
Industrial CZPT gearboxes can be repaired and overhauled by qualified and experienced technicians at CZPT Products. CZPT gearboxes can be repaired or rebuilt at significant savings. For industrial uses, the RAR model is perfect for applications where space is a consideration. Industrial CZPT gearboxes are available in multiple sizes and types, and they can be customized to meet your unique needs. For the best price and service, contact CZPT Products today!
agriculturalparts

CZPT speed bevel gearboxes

The demand for food has skyrocketed since the 2010 global financial crisis, and while the world’s population is still rising, at a slower rate, land is not. This is forcing agricultural machinery manufacturers to come up with innovative solutions to maximize the use of available land. The need for agricultural machinery is also growing due to shorter cropping cycles and wear and tear on equipment. CZPT gearbox manufacturers are meeting this demand with high-quality products.
A number of benefits make CZPT speed bevel gearboxes the preferred choice for agricultural applications. In addition to its renowned performance, the product’s design has been adapted for use in agricultural and glass machinery. The result is a unit with low backlash and high transmission. Moreover, the CZPT model is the best all-rounder among servo right-angle gearboxes.
China Professional 220mm Precision Planetary Gearbox Gear Reducer High Torque Metal Gearbox Motor for 895 4575 DC CZPT Backward Motor agricultural gearbox repairs
editor by Dream 2024-05-02

China wholesaler Foot Mounted High Torque Inline Planetary Gearbox for Machining Equipment Equivalent to Bonfiglioli, CZPT Riduttor agricultural gearbox generator

Product Description

Foot Mounted High Torque Inline Planetary Gearbox for Machining Equipment Equivalent to Bonfiglioli, CZPT Riduttor

Technicial data:
1. Ratio range: 3.15-9N. M
4. Output speed: 0.425-445 r/min
5. Structure mode: Possibility of the flange, foot, or shaft mounting solutions

Characteristic of Foot Mounted High Torque Planetary Gearbox :

1. The wide and comprehensive range of N series for industrial applications
2. Low-speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
4. Low noise running, high manufacturing quality standard
5. High and reliable performance, load capacity and low-speed shaft bearing

Ratio	3.15:1 to 9000:1
Reduction Stages	up to 6 reduction stages in 1 gearbox
Nominal Output Torque	up to 800,000N.m

Company Certificate:

Packaging & Shipping

Package :

SGR gearbox use standard wood case per gear motor | gear unit.

Shipping :

According to Customer requirement, we delivery products by different transport, Sea shipping, Air Transportation / Express or Truck transportation etc.

You Appoint, We Service!

Our Services

With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.

Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs.

These features enable a reliable and safe service life of over 200 000 operational hours.

Our customers have been placing their trust in CZPT gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.

Our Honour and Patent :

ABOUT US:

ZheJiang CZPT Heavy Industry Machinery Co., Ltd.(formerly known as ZheJiang CZPT Reducer Co., Ltd. ) (sgrgear ) has accumulated rich original designing & manufacturing experience after being founded in 1996. CZPT brand planetary gear reducer has won honor of “Science and Technology Advancement Prize” awarded by the National Speed Reducer & Variator Industry Association.

We produce planetary gear units, planar double-enveloping worm gear speed reducers (cone worm gear reducer), helical-bevel gear motors, worm gear reducers, helical worm gear motors, helical gear motors and many other types of gear units. CZPT gear motors and gear units have given satisfactory performance in different industrial applications, including metallurgy, mineral, architecture, shipbuilding, petroleum combination, aviation space-flight, lift routeing, textile mechanic, cement, pharmaceuticals, pumps, general mechanic and other domain.

With the advantage of high quality & competitive price, CZPT gear motor and gear units are widely welcomed in the domestic market and exported to Southeast Asia, Middle Asia, North America and European countries etc.

With the excellent testing program, CZPT company is always keeping up with the most advanced technology in the world. We have already acquired DNV-ISO9001: 2008 certificate,SGS, CE etc and a patent on CZPT branded gearbox.

We have adopted advanced CAD and CIMS in design & manufacture, which help our engineers develop 3 – 5 series of new efficient products each year. All staff in sales & service department are well trained termly, thus you will be always warmly welcomed and understood by our company.

FAQ

Q: What is your business type?
A: CZPT is gearbox manufacturer and Solutions Provider, we are experts of the planetary gear reducer, cone worm gearbox, modular design helical gear motor, worm gearbox etc. A suitable model will offer to you according to your requirement, besides, CZPT also has professional technical team special in the custom gearbox and gearbox repair.

Q: How long can you provide products guarantee Period?
A: Based on different gearbox types, 12-18 months.

Q: What’s Certification your product acquiry ?
A: DNV-ISO9001:2008 ,SGS ,CE etc. and new products patent.

Q: How many technical employees in your company?
A: We have 10 engineers in our R&D Dep., included 2 engineers who enjoy government ‘s allowance.

Q: Where is your company & how to contact you?
A: Our factory located in No.879 , JinLiu Rd, JinShan District , ZheJiang City , China .

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Application:	Motor, Electric Cars, Machinery, Marine, Agricultural Machinery
Function:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Four-Step

Samples:	US$ 4000/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

Bevel gearboxes

Closed-loop seals

Quality of materials

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
China wholesaler Foot Mounted High Torque Inline Planetary Gearbox for Machining Equipment Equivalent to Bonfiglioli, CZPT Riduttor agricultural gearbox generator
editor by Dream 2024-04-24

China Best Sales Ini Hkyc34b Series Low Speed High Torque Planetary Gearbox with Good quality

Product Description

INI HKYC34B series low speed high torque planetary gearbox
IKY series track and wheel drives were developed by us . We own the intellectual property right. It has an integrated structure with radial piston motor, gearbox and integral oil distributor with control vlaves. It results in compact design, reduced cost and higher reliability and transmission efficiency.

Main features

• high torque low speed

• high startup and operation efficiency

• high reliability

• can be directly connected to sprocket wheel

• compact design, short overall length

• Due to the high torque rating and the quality of the materials, these units are the best solution in heavy duty applications

Application

• specially desgined for tracked and wheels vehicles, such as excavators, drillers, coal mining machines.

When the input speed is 3000rpm

Power(W)	Gear Ratio
Power(W)	1/3	1/5	1/9	1/15	1/20	1/25	1/35	1/45	1/81
50	B	B	B	B	B	B	B	C	C
100	B	B	B	B	B	B	C	C	D
200	B	B	C	C	C	C	C	D	E
400	B	C	C	C	C	C	D	E
750	C	C	D	D	D	D	E	E
1000	D	D	E	E	E	E
1500	D	D	E	E
2000	D	E	E	E
2500	E	E	E
3000	E	E	E
3500	E	E
4000	E	E
4500	E
5000	E

B type: M5*10			C type: M612 (or M816)
D typr: M816 (M612)			E type: M10*20

Our Services

1. One year warranty from delivery

2. Free components for replacement within warranty period

3. Professional solution provider

4. Free technical support at any time

5. Customer training is available.

6. On-site installation and commissioning is available.

Company Information

Company Introduction

240,000 m³, 700 employees, ISO9001:2008 & ISO14001:2004 certified.

Established in 1996, we’re 1 of leading manufacturers in China who are specialized in designing and manufacturing hydraulic winches, hydraulic motors, hydraulic slewing drives, planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic power units, and hydraulic pumps.

With strong research and development capability, we have achieved 14 invention patents and 30 practical innovation patents.
Meanwhile, we have more than 250 sets of advanced production and inspection equipment to ensure the quality of
our products.

Our products have been widely used in Offshore Application, Agriculture Industry, Fishing Equipment, Construction Machinery,
Petroleum Industry, Coal Mining, Geological Prospection, Marine Application, Metallurgical Engineering, Light Industry,
as well as Environmental Protection and other industries.

As a trustworthy manufacturer and supplier, we have a dominating market share in China, and we also enjoy an increasing
market share worldwide. Our products have been exported to:

-Europe: UK, Austria, Netherlands, Germany, Sweden
-North America: USA, Canada
-South America: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other countries in the world.

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Oscillating Base Type
Step:	Four-Step

Customization:	Available \| Customized Request

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Best Sales Ini Hkyc34b Series Low Speed High Torque Planetary Gearbox with Good quality
editor by CX 2023-07-13

China 90mm Outline Series 135n. M Peak Torque 750W Power Planetary Gearbox for Servo Motor with Great quality

Merchandise Description

The reducer is generally employed for reduced-velocity and large-torxque transmission equipment. The motor, inner combustion motor or other large-pace working electrical power is employed to achieve the objective of deceleration by meshing with the large equipment on the output shaft via a gear with a modest amount of teeth on the enter shaft of the reducer. The reducer will also have a number of pairs of gears with the exact same theory to accomplish the ideal reduction effect. The ratio of the amount of teeth of the large and modest gears is the transmission ratio.

SPECIFICATIONS	Phase	RATIO	RATED TORQUE (N.m)
SPLF90-90mm Planetry Gearbox for Servo Motor	L1	four	80
		5	90
		seven	60
		10	39
Adapted motor	∅ 19-40/ ∅70-3/ninety-M6
Rated Enter Pace (rpm)	3000/min
Max Enter Pace (rpm)	6000/min
Backlash	L1	≤10 Arcmin
	L2	≤15 Arcmin
Fault end torque(N.m)	2 times of rated torque
Efficiency	L1	96%
	L2	94%
Average daily life span	20000h
Operating temperature	-10°~+90°
Nosie	≤60 db
Weight (kg)	L1	3.five
	L2	4.five
IP	54
Installation approach	Any installation approach

Manufacturing Selection

42 Series Planetary Gearbox

Backlash: ten-fifteen arcmin

Ratio Choice:

L1: 4,5,7,ten,

L2: 12,sixteen,twenty,twenty five,28,35,forty,fifty,70

Frame Dimension: 42mm Enter Flange

Equipment Arrangement: Planetary Straight Tooth

60 Collection Planetary Gearbox

Backlash: 10-15 arcmin

Ratio Selection:
L1: 4,5,7,ten,
L2: 16,20,25,28,35,40,fifty,70
Body Dimension: 60mm Enter Flange
Equipment Arrangement: Planetary Straight Enamel

90 Series Planetary Gearbox

Backlash: ten-fifteen arcmin
Ratio Assortment:
L1: 4,5,7,ten,
L2: 16,20,25,28,35,forty,fifty,70
Body Dimension: 90mm Input Flange
Gear Arrangement: Planetary Straight Tooth

Powder Steel Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Assortment:
L1: 4,5,7,10,
L2: 16,20,twenty five,28,35,forty,fifty,70
Body Dimension: 42mm & 57mm
Equipment Arrangement: Planetary Straight Teeth

Right Angle Sequence Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,

L2: sixteen,twenty,twenty five,28,35,forty,fifty,70
Body Dimension: 60mm & 90mm
Gear Arrangement: Planetary Straight Enamel

Software Area

Automatic Arms

Assembly Line

3D-Printer

Healthcare -Tools

CNC Device

Tapping Device

Other Automation Gadgets

Why Pick Us

ZheJiang Substantial Precision Gear Transmission Co., Ltd

Business

ZheJiang Substantial Precision Gear Transmission Co., Ltd situated in HangZhou metropolis, ZheJiang Province, China. It is a major company dedicated in precision transmission components and technique study, manufacture and income, a variety of collection of merchandise are created in its 5000 square meters workshop, the precision planetary gearbox and equipment motor are designed specially for photo voltaic strength industry and have served numerous large-scale solar initiatives worldwidely.

The research staff has a lot more than 15 several years encounters in this area, who can guarantee a punctual and efficient support to meet customer’s distinct demands. It has pasted the ISO9001 top quality management method and CE, items have been exported to heaps of nations around the world with a broad selection software in AGV, clever robotic, logistic, industrial automation, solar energy, vessel, packaging and textile and many others.Constantly, our goal is to advertise the software of photo voltaic electricity business in the globe, and we think it offers clean and sustainable power for humanity to greater safeguard our surroundings.

WORKSHOP

CERTIFICATIONS

FAQ

Q:Which locations are your products mostly employed in?

A:At existing, we have 2 primary items: precision planetary equipment reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, this sort of as healthcare gear, 3D printers, doorway openers, tapping equipment, CNC lathes and a sequence of automation gear. In addition, our photo voltaic geared motors are utilised in photovoltaic power technology initiatives, which are primarily mixed with rotary drives to drive solar panels to track daylight.
Q : How to select the ideal planetary gearbox?
A :Initial of all, we need you to be CZPT to provide related parameters. If you have a motor drawing, it will enable us advocate a ideal gearbox for you more quickly. If not, we hope you can provide the following motor parameters: output pace, output torque, voltage, existing, IP, sounds, operating situations, motor measurement and energy, and many others.
Q : What is the cost ?
A : The primary determining issue for the price of each product is the buy quantity. You can communicate with us and enable us recognize each other. I believe that our costs, product quality and our companies can undoubtedly make you content.

Q : Do you offer tailored provider?

A: Yes, we give custom-made companies. You only want to put forward your demands, and we will do our ideal to offer you with a prepare, make programs, and attempt our very best to satisfy your wants.

US $55-100
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

###

Samples:	US$ 80/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

SPECIFICATIONS	STAGE	RATIO	RATED TORQUE (N.m)
SPLF90-90mm Planetry Gearbox for Servo Motor	L1	4	80
		5	90
		7	60
		10	39
Adapted motor	∅ 19-40/ ∅70-3/90-M6
Rated Input Speed (rpm)	3000/min
Max Input Speed (rpm)	6000/min
Backlash	L1	≤10 Arcmin
	L2	≤15 Arcmin
Fault stop torque(N.m)	2 times of rated torque
Efficiency	L1	96%
	L2	94%
Average life span	20000h
Operating temperature	-10°~+90°
Nosie	≤60 db
Weight (kg)	L1	3.5
	L2	4.5
IP	54
Installation method	Any installation method

US $55-100
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

###

Samples:	US$ 80/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

SPECIFICATIONS	STAGE	RATIO	RATED TORQUE (N.m)
SPLF90-90mm Planetry Gearbox for Servo Motor	L1	4	80
		5	90
		7	60
		10	39
Adapted motor	∅ 19-40/ ∅70-3/90-M6
Rated Input Speed (rpm)	3000/min
Max Input Speed (rpm)	6000/min
Backlash	L1	≤10 Arcmin
	L2	≤15 Arcmin
Fault stop torque(N.m)	2 times of rated torque
Efficiency	L1	96%
	L2	94%
Average life span	20000h
Operating temperature	-10°~+90°
Nosie	≤60 db
Weight (kg)	L1	3.5
	L2	4.5
IP	54
Installation method	Any installation method

Tips For Selecting the Right Agricultural Gearbox

An agricultural gearbox is an essential component of a farm machinery, such as a combine harvester. A high-efficiency gearbox ensures optimum performance, while readily available replacement parts ensure a hassle-free operation. Here are some important tips for selecting the right agricultural gearbox. You can also read about bevel and CZPT gearboxes, Closed-loop seals, and the quality of materials. You can choose from the many different brands and models available.
agriculturalparts

Bevel gearboxes

A bevel gearbox consists of a series of enclosed spiral and straight bevels that transmit rotational power through a 90-degree shaft. These gearboxes can be configured at many different angles to suit various agricultural machinery applications. For example, CZPT Gearboxes manufactures a bevel gear drive at 68 degrees that is perfect for grain cart and auger applications. It also has a 50-degree model for the same purpose.
The simplest type of bevel gearbox uses straight or helical teeth. Straight teeth make it difficult to realize small profile coverage. The ratio between the input and output shafts is generally 1:1. Bevel gearboxes with straight teeth cannot produce a high transmittable torque and are also relatively noisy. A bevel gearbox with a straight or bevelled output shaft can also be symmetrical or asymmetrical, depending on the application.
A bevel gearbox can be arranged in several ways. It can be configured to provide deflection in two or three directions. The output shafts can be at various angles: 90 degrees, 120 degrees, and 135 degrees. Depending on the size and mounting location, it can be geared for either a simple screw drive or a double-shaft arrangement. One option that is not often used is a double-helix bevel gearbox, which is typically less than half the size of a standard gearbox.
In addition to bevel gears, there are also hypoid bevel gears and spiral gears. Both types produce thrust forces that act parallel to the axis of rotation, but the spiral bevel gear produces more thrust force and a change in direction of the torque is possible. However, both types of bevel gears have their drawbacks. In order to make sure that you are choosing the best one for your needs, it’s important to choose the right one.
Agricultural machinery use bevel gears to elevate the crop. The housings of these gearboxes are usually made of closed-grain cast-iron, although larger sizes are made of SG 500/7 material. The screw, meanwhile, is made of Cr-Mo medium carbon steel that has high core strength. The nut is made of aluminum bronze and the tapered roller bearing is suitable for high-axial and radial loads.

CZPT gearboxes

If you’re a farmer, you probably know just how important the parts of your CZPT agricultural gearbox are. If the gears on your tractor start to wear out, you’ll be losing significant yields, since they’re inefficient. And if they don’t have a high gear ratio, that means higher frictional losses, which means lower quality harvests. Food industry gearboxes must meet hygiene and safety regulations as well as withstand harsh environmental conditions. Additionally, you’ll find that the machinery in your food processing plant uses food-safe coloring agents and oils.
Despite the many challenges that face gearboxes, they’re essential for efficient cropping operations. Because they’re used in almost every stage of the cropping cycle, you’ll want them to be efficient and resilient to the toughest conditions. Those conditions include high and low temperatures, operation in moist or arid environments, and safety regulations. But there are some solutions that can help you maintain your cropping cycles for longer, and avoid the need to purchase expensive, replacement gearboxes from a third-party supplier.
CZPT shaft-mount reducers, designed for beet trucks, power conveyors, and other applications, use helical gearing with hardened steel and Viton seals to resist corrosion. CZPT Ultramite gearmotors, for example, drive pilers, stacker boom swings, and hoists. These high-quality gearmotors feature a low-speed direct drive and a high-speed pinion. And all of these products can accept standard NEMA C-face motors.
Industrial gearboxes are becoming increasingly essential for power transfer applications. From automobiles to helicopters to marine vessels, industrial gearboxes provide energy efficiency and reliability for businesses. With their torque multiplication, they reduce the speed of tasks and decrease their carbon footprints. In fact, many industries today are using industrial gearboxes to improve their efficiency, reduce costs, and increase productivity. This makes these gearboxes more than just useful in the agricultural sector.
agriculturalparts

Closed-loop seals

The closed-loop seal is one of the best ways to keep the gearbox safe from water intrusion. It’s a great alternative to desiccant breathers. Although they can’t keep the gearbox underwater, they are a great option for agricultural gearboxes. In the event of an emergency, a closed-loop elastomeric seal will prevent water from leaking into the gearbox.
When it comes to agriculture, the gearbox is important to the entire food chain. Even a little downtime can mean significant production loss. This is why it’s crucial to choose a gearbox that’s easy to access and maintain. Luckily, there are some great agricultural gearbox manufacturers that make closed-loop seals that are easy to access and maintain. A quality gearbox will last for a long time and keep your production costs down.
Flange gaskets are a vital component in the gearbox flange joint. When exposed to high compressive loads over time, gaskets start failing. As a result, they lose strength and leak. Due to their importance, gasket deformation plays a significant role in sealing performance. Therefore, a detailed analysis is carried out to study how gasket thickness affects deformation and von Mises stresses.
End covers are another common agricultural gearbox component. These are a type of seal that fits into the housing bore of rotary shaft lip seals. The DMR(tm) Wheel Hub Seal protects the bearings and shafts during installation and removal. These seals are made of elastomer/sheet metal. They are excellent in high-speed, high-pressure and chemical compatibility applications.
The type of motor mounted in the gearbox also determines the longevity of the seal. A C-face motor, for example, is mounted in a gearbox with a C-face motor. The shaft must slide into the hollow bore of the gearbox without wiggle. Otherwise, the motor may cause deformation of the seal, leading to leakage. Therefore, it is important to know the specific mounting arrangement of the motor before installing a C-face motor.
Various types of rotary seals are available for tractors. Among them, CZPT V-Class Magnum Seal has a grease-filled cavity outboard of the lip seal. This cavity traps small contaminants and blocks them from reaching the lip seal. In addition, the zerk on the grease cavity ensures that the lubrication reaches the outer dust lip, reducing heat generation.
agriculturalparts

Quality of materials

A quality agricultural gearbox can make or break a farming project. A good quality gearbox is not only reliable but also sturdy and will last a long time. In addition, it can save you money. Agricultural gearboxes come in different styles to fit a wide variety of applications. If you’re looking for a high-quality gearbox that will last a long time, consider an Aline Trading P/L gearbox. Aline Trading gearboxes can handle a variety of tasks, from harvesting crops to operating agricultural machinery. They are designed to reduce input shaft speed and increase the tractor PTO speed. A 50-degree bevel gear drive is commonly used on a grain cart or a portable grain elevator.
A tractor’s gear box is made of grey cast iron. This material is machinability-friendly, wear-resistant, and vibration-dampening. The belt pulleys are usually cast iron and use two-stage processes, casting and forging. Large belt pulleys are typically made of cast iron. The brake drums’ material needs to be higher-quality to reduce vibrations. The brake drums are made of grey iron ASTM A48 Class 35.
Agricultural gearboxes play a vital role in the entire food chain. They’re an essential part of the agricultural equipment production process, and efficient gearboxes are crucial for profitable operations. In addition to being highly efficient, agricultural gearboxes need to be able to endure a variety of environmental conditions. High and low temperature extremes, operations in moist and arid environments, and safety regulations are just some of the problems that agricultural gearboxes face.
China 90mm Outline Series 135n. M Peak Torque 750W Power Planetary Gearbox for Servo Motor with Great quality
editor by czh 2023-01-04

China High Output Torque Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor wholesaler

Product Description

High Output Torque Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor

Description:

Planetary gearbox is produced by modular design, and can be combined according to client’s request
Involuted planetary gear design
Nodular cast iron Housing to increase rigidity and antiknock
Heavy duty bearing on low‐speed shaft, and can bear big radial load due to proportionate distribution of torque
All gears are case hardened to get high surface hardness, which guarantee transmission efficiency and whole gearbox’s life
Planetary gearbox has 16 models for different torque range, and each model have 1‐5 reduction stages to achieve different ratios
Ratio range: 3.15‐9N. M
Output speed: 0.425‐445 r/min
Structure mode: Possibility of flange, foot, or shaft mounting solutions
Wide and comprehensive range of N series for industrial applications
Low speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
Rigid and precise nodular cast iron casing
Low noise running, high manufacturing quality standard
High and reliable performance, load capacity and low speed shaft bearing

Characteristic of Quality Planetary Gearbox for Slewing Drive/Speed Reducer :

Ratio	3.15:1 to 9 Nm	Input	IEC Flange
Mechanical rating (n1 = 1500 min-1)	up to 200kW		Electric motor
Gear ratios	3.15 … 5000		Solid input shaft with or without fan cooling – inch or metric dims.
Gear unit versions	In line	Applicable AC motors	Integral motors and brake motors
Gear unit versions	Right angle (with bevel gear set)		IEC-normalized motors and brake motors
Mounting type	Foot		Single and dual speed motors
	Flange mounted	Main brake features	DC and AC supply
	Torque-arm	Main brake features	Faster brake reaction through electronically controlled rectifier
Output shaft options	Solid shaft	Main motor options	Thermistors and thermostat sensors
	Splined shaft		Independent forced cooling
	Female splined shaft		Line driver and push-pull incremental encoder
	Hollow shaft with shrink disc

Our Services

With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.

These features enable a reliable and safe service life of over 200 000 operational hours.

Our customers have been placing their trust in CZPT gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.

Our Honour and Patent :

ABOUT US:

ZheJiang CZPT Heavy Industry Machinery Co., Ltd.(formerly known as ZheJiang Great Wall Reducer Co., Ltd. ) (sgrgear ) has accumulated rich original designing & manufacturing experience after being founded in 1996. CZPT brand planetary gear reducer has won honor of “Science and Technology Advancement Prize” awarded by the National Speed Reducer & Variator Industry Association.

Application:	Motor, Machinery, Marine, Agricultural Machinery, Industry
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Flange
Step:	Three-Step

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Customization:	Available \| Customized Request

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Ratio	3.15:1 to 9000:1
Reduction Stages	up to 6 reduction stages in one gearbox
Nominal Output Torque	up to 800,000N.m

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Torque range	1000 … 540000 Nm	Input	IEC Flange
Mechanical rating (n1 = 1500 min-1)	up to 200kW		Electric motor
Gear ratios	3.15 … 5000		Solid input shaft with or without fan cooling – inch or metric dims.
Gear unit versions	In line	Applicable AC motors	Integral motors and brake motors
Gear unit versions	Right angle (with bevel gear set)		IEC-normalized motors and brake motors
Mounting type	Foot		Single and dual speed motors
	Flange mounted	Main brake features	DC and AC supply
	Torque-arm	Main brake features	Faster brake reaction through electronically controlled rectifier
Output shaft options	Solid shaft	Main motor options	Thermistors and thermostat sensors
	Splined shaft		Independent forced cooling
	Female splined shaft		Line driver and push-pull incremental encoder
	Hollow shaft with shrink disc

Application:	Motor, Machinery, Marine, Agricultural Machinery, Industry
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Flange
Step:	Three-Step

###

Customization:	Available \| Customized Request

###

Ratio	3.15:1 to 9000:1
Reduction Stages	up to 6 reduction stages in one gearbox
Nominal Output Torque	up to 800,000N.m

###

Torque range	1000 … 540000 Nm	Input	IEC Flange
Mechanical rating (n1 = 1500 min-1)	up to 200kW		Electric motor
Gear ratios	3.15 … 5000		Solid input shaft with or without fan cooling – inch or metric dims.
Gear unit versions	In line	Applicable AC motors	Integral motors and brake motors
Gear unit versions	Right angle (with bevel gear set)		IEC-normalized motors and brake motors
Mounting type	Foot		Single and dual speed motors
	Flange mounted	Main brake features	DC and AC supply
	Torque-arm	Main brake features	Faster brake reaction through electronically controlled rectifier
Output shaft options	Solid shaft	Main motor options	Thermistors and thermostat sensors
	Splined shaft		Independent forced cooling
	Female splined shaft		Line driver and push-pull incremental encoder
	Hollow shaft with shrink disc

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China High Output Torque Planetary Gearbox for Slewing Drive / Speed Reducer / Gear Motor wholesaler
editor by czh 2022-11-24